stator repair

Manufacturing Partnership Winding Motor Stators

Typically, the work we receive at the Springfield Division is electromechanical components that our customers use as tools to create their own products with. In the Spring of 2019, we started a partnership to aid one of our local manufacturing facilities in producing and testing the products they make for their customers. This relationship has grown, and we are called upon in times when their orders are greater than their staff can produce. The Springfield and Indianapolis divisions have worked with this customer in the past, primarily winding motor stators. Our customer has recognized the value of having Horner as a [...]

Manufacturing Partnership Winding Motor Stators2025-07-23T13:46:39-04:00

Projects Happening In Our Shops: Indianapolis

Horner Helps Biofuel Plant Reopen: An ethanol plant that was recently closed decided to reopen. Their plant equipment sat idle for years since 2018. They are in the process of reconditioning all their equipment and Horner has been tasked with a cooling tower that has a total of six motor/pump combos where they need four of them working at all times. These motors are 600HP vertical pump motors. Other projects that Horner is helping the plant with is rebuilding some of the bases that the pumps sit on, 3 stage Gould pumps, and two large dryer fans.     Cement Finish [...]

Projects Happening In Our Shops: Indianapolis2024-02-28T11:16:36-05:00

Military Work In Springfield

Our company’s typical clients are heavy industrial-based companies. We are blessed to have such diversity in our customer base – steel, aggregate, plastics, automotive, etc. Since we are in so many sectors of industry, we have increased job security. One sector such as automotive can tank while others may increase, keeping our company workload relatively steady. Another component of this security is our nation’s military who’s mission is to keep America and her people safe from threats, foreign and domestic. In the past, we have been called upon to assist the government with projects for the Navy and Air Force. In [...]

Military Work In Springfield2023-06-19T10:31:30-04:00

3000 HP Cement Motor

After having successfully cutting coils from a stator on site four times previously, the 3,000 HP stator finally died and had to be scheduled to be rewound at a cement plant in KY. The removal of the motor is not the conventional way you think of a motor being removed, you start by removing the outside wall of the building it is in, and then sticking the boom of the crane inside the building to be able to lift the motor. standing at a safe distance from the equipment, the motor does not look all that large, but as if gets [...]

3000 HP Cement Motor2023-03-15T10:11:23-04:00

Sawmill DC Motor

Last summer, we received a call from the maintenance manager of a large sawmill. To get an idea of equipment size, this large bandsaw cuts 6’ diameter tree trunks into quarter pieces. A large carriage carries the log and feeds it into a large bandsaw with a blade that is 12” wide. The quarter pieces then go to smaller saws to cut slab boards. The complaint was that the large DC mill motor was making noise. Our field service supervisor, Jim Delawder, investigated and found that the banding on the commutator end of the armature had fractured and was flopping against [...]

Sawmill DC Motor2022-01-28T17:14:56-05:00

13200 V 2000 HP Vertical Motor

Can you even imagine how many 60,000,000 gallons a day of water looks like? A good-sized bath would hold 40 gallons and a million gallons would be 25,000 baths. A water utility company recently sent in a 13,200V, 2,000 HP Vertical Motor to be rebuilt. Due to Capital Improvement programs the city and the Preventative Maintenance Team said this motor was due for a rebuild. This motor supplies energy for a 60,000,000 gallon a day vertical pump pumping potable water to the city. This facility has been going strong along the Ohio River since 1860. This was a total rewind on [...]

13200 V 2000 HP Vertical Motor2022-01-28T15:24:28-05:00

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