SERVICE

Thermal Spray & Industrial Coatings

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The Horner Advantage: ThermalLoct

Only Horner offers this advantage of using Thermal Spray with Loctite Industrial Coatings to improve your equipment longevity and repair parts that would have been scrap!

Friction, erosion, high temperature, and corrosion take their toll on your equipment and your bottom line.
Horner Industrial’s thermal and industrial coatings service helps reduce the costs of corrosion and wear on industrial parts and equipment. Our team can spray this durable, flexible material to penetrate into joints and crevices, providing a protective barrier against elements of heat, wear and corrosion. This flexible, impermeable barrier can protect your system, and can even improve the performance of the original equipment.

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Specialized Thermal and Industrial Coating Services

Horner Industrial Group’s thermal and industrial coating process uses specialized equipment and requires licensed, qualified applicators. The company currently employees and maintains three trained technicians specifically for this application process.

  • Rotating Elements
  • Fans
  • Wear Rings
  • Guide Rolls
  • Centrifuge Parts
  • Pumps
  • Bearings
  • Shaft Sleeves
  • Shaft Journals
  • Castings
  • Glue Pot Coatings
  • Seal Porosity in Castings
  • Non-stick Coatings
  • Non-skid Coatings

Benefits of thermal sprayed coatings in the Maintenance & Repair industry:

  • A worn-out product becomes a high-quality and valuable component once again.
  • Often the lead-times are much shorter than obtaining a new part.
  • The thermal spray process does not affect the characteristics of the base material, compared to most competitive overlay techniques
  • Compared to purchasing a new component, thermal spray coating is generally more economical (price and lifespan).
  • Enhanced properties (wear, thermal, corrosion resistance) can be “added” to parts making them better than original

Case Study: Coatings work!

Horner Industrial Group is a

LOCTITE CERTIFIED APPLICATOR

Case Study: Coatings work!

Horner Industrial Group is a

LOCTITE CERTIFIED APPLICATOR

Typical thermal sprayed components in the Printing industry:

  • Anilox rolls
  • Grip rolls
  • Plate cylinders
  • Offset rollers
  • Printing cylinders
  • Mechanical Seals

Typical thermal sprayed Hydraulic Piston rods in the industry:

  • Cranes
  • Dams and Sluice doors
  • Vessels
  • Excavator
  • Mining equipment

Typical Applications in the Power Generation Industry:

  • Cyclones
  • Fans
  • Pelton wheel
  • Boiler tubes
  • Bearings
  • Shafts
  • Pumps
  • Wear rings

Typical thermal sprayed components in Pulp & Paper production:

  • Corrugated Rolls
  • Yankee Dryers
  • Cyclones
  • Pumps
  • Press rolls
  • Guide Rolls
  • Calendar Rolls
  • Metering rods
  • Doctor blades

Typical thermal sprayed components in the Oil & Gas / Petrochemical industry:

  • Sleeves
  • Bearings and bearing bushes
  • Extruders
  • Hydraulic plungers
  • Thermal sprayed aluminum (TSA) against corrosion under insulation (CUI)
  • Pump shafts
  • Compressor rods
  • Rotors
  • Chemical and corrosive protection

  • Seals

    • Gate & Ball Valves and seats
    • Lip seal seats
    • O-ring seal seats
    • Mechanical seals

Typical thermal sprayed components in the steel industry:

Hot Mill

  • Runout table Rolls
  • Looper Rolls
  • Wrapper Rolls
  • Stabilization rods
  • Roller bearing seats
  • Roller seal rings
  • Seal seats
  • Rolling Bearing Chocks
  • Wear plate surface seats

Cold Mill

  • Bridle Rolls
  • Deflector Rolls
  • Mandrels
  • Tensiometer Rolls

Finishing Lines

  • Bridle Rolls
  • Deflector Rolls
  • Flattening Rolls
  • Tower Rolls
  • Accumulator Rolls
  • Pinch Rolls
  • Furnace Rolls
  • Leveler Rolls
  • Downcoiler Rolls
  • Pick-up Rolls
  • Pickling bath Rolls

Galvanizing & Tinplating

  • Bridle Rolls
  • Tower Rolls
  • Pinch Rolls
  • Furnace Rolls
  • ETL Conductor Rolls
  • EGL Conductor Rolls
  • Sink (Pot) Rolls
  • Stabilizer (Correcting) Rolls
  • Top Rolls

Don’t Scrap It!

Check out some of our recent work, and reach out today to see if Horner Industrial can help with your Industrial Coating needs!

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Logistics

We give you Security, Cost Savings and Flexibility with our own Logistics Department.  We are one of the few Industrial repair facilities with this ability. We have our own logistics processes in place to meet the requirements of various industries, our fleet contains over 120 vehicles!

  • Semi with 80,000 GVW rating

  • Numerous flatbeds with 41,000 GVW rating
  • Small deliver 1 ton vehicles
  • Field service box vans
  • Box trucks for water tight carrying
  • Boom trucks for customers without fork lift capabilities

All of this means you can count on us – all the way from your breakdown to delivery. Our truck fleet is ready for your pick up whether we are working on spare equipment or 24/7 emergency equipment.

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