pump repair

Horner Industrial: Peerless Pump Authorized Service Provider

The Horner Industrial Group is proud to announce the prestigious recognition of being appointed as an Approved Service Provider, by Peerless Pump, Indianapolis, Indiana. The agreement became effective on January 23rd, 2020 and is assigned to Horner Industrial’s 940 S. West Street facility. As a result of this appointment, the Horner Industrial Group is now authorized by Peerless Pump to provide Factory Warranty and after-market repairs on all pumps currently and previously manufactured by Peerless Pump. The agreement is effective throughout Horner Industrial Group’s current trading area. The agreement also allows the Horner Industrial Group the opportunity to provide new, factory [...]

Horner Industrial: Peerless Pump Authorized Service Provider2020-03-18T16:53:32+00:00

Field Service/Pump Repair Go Diving

We were asked to remove a 600 HP vertical motor and the 13 foot long turbine pump that it couples to, from a cooling tower water basin. The motor was removed without incident, but when we lifted the pump out, instead of the expected 13 feet, we only got 5 feet of pump! The pump had actually broken in two! We probed the water, using 8 foot long poles, and could not feel anything. And with caramel colored water in the cooling tower, nothing was visible. The customer had no way to get it out, and even if a new pump [...]

Field Service/Pump Repair Go Diving2020-03-12T14:24:56+00:00

Motor Steel Bases at Pumping Station

We were called to a very rural pumping station in Kentucky. We had to remove two motors from there for repair. When those motors were removed, there were some real issues discovered with the steel bases they were mounted on. One was over filled with grout, and actually bedded the motor into the grout. The grout had actually flown up in between the fins on the bottom of the motor. The correction of this may be a future article, but without correction, this motor will never be able to be moved for alignment! The point of this article is to discuss [...]

Motor Steel Bases at Pumping Station2020-03-06T14:28:18+00:00

Total Restoration of Wastewater Pump Impeller Using Horner’s ThermalLoct Process

The pictures shown are from a recent job that was just completed for one of Horner’s customers. The impeller in the pictures is part of a sewage pump that had been in use for years and was removed from service when it finally failed. Picture #1 shows the 16” impeller in it’s “as received” condition, (cleaned of course). As you can see, the wear ring was broken completely off of the impeller, which is what caused the failure. What you can’t see is that the metal on the impeller is so thin you could poke a screwdriver through it in some [...]

Total Restoration of Wastewater Pump Impeller Using Horner’s ThermalLoct Process2020-03-05T18:36:19+00:00

Horner/Peerless Pump Partnership

Horner Industrial Group is proud to announce the prestigious recognition of being appointed as an Approved Service Provider, by Peerless Pump, Indianapolis, Indiana. The agreement became effective on January 23rd, 2020 and is assigned to Horner Industrial’s 940 S. West Street facility. As a result of this appointment, Horner is now authorized by Peerless Pump to provide Factory Warranty and after-market repairs on all pumps currently and previously manufactured by Peerless Pump. The agreement also allows Horner the opportunity to provide new, factory certified replacement parts as well as the opportunity to re-certify a Peerless Pump once the repair has been [...]

Horner/Peerless Pump Partnership2020-03-05T18:49:53+00:00

Slurry Pump Project

We have a local gravel pit and asphalt operation near our Springfield OH repair shop. Over the years, we have built a solid relationship with this customer, doing field service, motor and mechanical repairs. This project started in September of 2016 when Dave Whited and Karl Hoppe met with the corporate engineer and local management about ways to improve power factor. Initially, we looked at PF correction capacitors and then into AC drives as a way to improve power efficiency. The slurry system consists of three pumps – a fresh water pump, a sand pump, and a waste pump. All part [...]

Slurry Pump Project2019-09-03T15:59:21+00:00

60 HP Integral Vertical Pump Motor (Water Cooled) Assembly

A Louisville customer recently brought in a 60 hp integral vertical motor pump assembly where the motor was water-cooled. The circulation tubes running through the stator had clogged with lime buildup causing the motor to overheat which resulted in the motor windings being burned to a crisp. The customer came in to witness the teardown and to discuss options to prevent future unplanned downtime, as this had happened numerous times before. As it turns out the customer has four of these same pumps in remote locations without monitoring devices so there’s no way for them to tell when the water stops [...]

60 HP Integral Vertical Pump Motor (Water Cooled) Assembly2019-08-29T16:14:43+00:00