critical gearbox repair

The High Costs of Production Losses

In November, Bill Roper received a call from a concerned customer with a failed gearbox. This was a large obsolete gearbox that is coupled to a rubber extruder that mixes a special compound, supplied to other facilities. Bill asked if the Springfield division could commit the manpower to this overtime job and we accepted the challenge. The customer stated that his company was losing $550 every 15 minutes that this extruder was down. So that is $2,200 per hour, $52,800 per day and $369,000 per week! Needless to say, this was a full overtime job, worked around the clock. The customer [...]

The High Costs of Production Losses2023-03-06T11:22:25-05:00

Advanced Diagnostic Services and Preventative Maintenance

A major steel mill was looking to upgrade their maintenance practices thru predictive maintenance vibration analysis. There were several meetings with Brad Barton of Horner’s Electrical Mechanical Diagnostics Service (EMDS) group to identify equipment and understand their expectations. The EMDS reporting was covered in depth, a vibration collection route was laid out and frequency of reporting established. The machines identified ranged from 10,000 hp AC motors to smaller AC and DC motors in the range of 100hp up to 1250 hp as well as gearboxes. Horner’s field service group installed remote accelerometers on equipment deemed not safe for personnel to enter [...]

Advanced Diagnostic Services and Preventative Maintenance2022-01-26T23:19:34-05:00
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